Process Engineer II

**Do you want to make a difference in the world? Do you want to help save lives? Come start or continue your career with us! MICRO is a contract manufacturer providing services for companies engaged in life-saving products and solutions.** **MICRO offers an excellent benefits package, compensation higher than industry average and a full complement of training programs dedicated to give our employees the skills and knowledge required to achieve their career goals. Salary commensurate with experience and skills.** **So don’t settle for a job when you can have a career that makes a difference!** **Are you ready to?** The Process Engineer II is responsible to ensure the manufacturing processes are efficient, cost effective, meet Micro’s quality standards and yield products per customer specifications. **Process Improvement** - Improves product quality by reducing process variability. - Develops and optimizes continuous production and manufacturing processes to achieve the output, quality, and cost goals of the organization. - Optimize production cycle time and equipment automation (including robotic programs) to maximize capacity, utilization and quality - Support execution of transition processes and knowledge transfer from New Product Development to Production through qualification and stabilization processes - leads continuous Improvement projects from concept development to execution, including conducting DOEs, performing Validations, executing Implementations, and developing metrics to monitor efficiencies - Support lean manufacturing principal projects, such as 6 sigma, Value Stream Mapping (VSM), DMAIC, Kanban, and comply with Electronic Work Instruction (EWI) principal - Develops improvements to current manufacturing methods and processes. - Recommends changes or upgrades to equipment, work methods, or other aspects of the process to improve efficiency and utilization of resources including labor, energy and raw materials. - Reads blueprints and aligns manufacturing Processes to drive improvements and troubleshoots difficult and complicated issues effectively. - Reduces product waste improving the utilization of capital equipment, cost of quality and optimizing productivity. - Ensures that sampling plans are reviewed upon changes to the product, process or project. - Provides engineering support in determining root cause and works with Quality Engineers to develop appropriate corrective actions. - Provides input to the production systems and designs control activities. - Provides input for new product equipment selection, installation and maintenance - Maintains subject matter expertise in specific area(s) and understands complex automated machine operations. - Supports the development of tooling and processes - Leads projects, teams and complex product transitions. Provides mentorship and support to team members. **Process Analysis & Documentation** - Responsible for production KPI management (i.e. scrap rate, SPC score, equipment downtime and uptime, product cycle time, machine utilization. - Develop and control Working Standard: Product Structure and Routes, Working Instruction, Procedures, Training Matrix/Modules - Lead required process qualification planning and executions - Act as a SME conducting RCAs, focusing on customer quality and delivery demand, apply problem solving and process improvement, and increase customer satisfaction - Collects production data and applies standard scientific and statistical methods to analyze, document, and diagram production processes. Conducts FMEA, DOE, and SPC analysis - Use appropriate statistical techniques to analyze data and make/ recommend decisions - Performs complex data analysis and uses six sigma tools to resolve complex process issues. - Writes detailed work instruction-level documents for manufacturing operations and related areas. Trains personnel in these instructions and other technical process controls (quality engineer) - Develops and documents process operational…