New Products Ground Systems Mechanical Design Engineer

About Zipline Zipline is the world’s largest and most experienced drone delivery service. We are on a mission to serve all humans equally by ensuring access to food, medicine and essential goods anytime, anywhere. We design, build, and operate the world’s largest autonomous logistics system, delivering critical supplies quickly and reliably. Today, Zipline operates on four continents, makes a delivery somewhere in the world every 30 seconds, and has completed millions of deliveries to date, including blood, vaccines, medical supplies, food, and retail products. Our customers include the world’s largest and most prominent healthcare systems, governments, retailers, restaurants and global businesses who rely on us to save lives, reduce emissions, increase economic opportunity, and provide delivery from point A to point B as fast as possible. The drone is only 15% of what we’ve built to enable seamless, reliable, global operations. Our system strengthens supply chains, reduces congestion, and gives people time back. With more than 140 million commercial autonomous miles safely flown, Zipline is redefining access to healthcare, consumer products, and food across the globe. We operate at a global scale and are looking for practical problem solvers who thrive on real-world challenges and rapid growth. Our team is motivated by building systems that have a direct, meaningful impact on people’s lives and by scaling the future of logistics. We are seeking people who sculpt from first principles, enjoy facing adversity, and can do the impossible at record breaking speeds. About You and The Role The New Products team invents Zipline’s next generation of products. We are developing ground systems that enable our aircraft to safely and rapidly launch, recover, recharge, and prepare for their next mission. These systems combine robotics, mechanisms, sensing, controls, structures, and operations, and will be deployed worldwide. You will own mechanical product development for next-generation ground systems: turning ambiguous concepts into reliable, manufacturable hardware that works around autonomous aircraft and in field operations. Your work will shape systems from architecture through validation, early production, and deployment. What You'll Do Own architecture, mechanical design, build, and validation of automated ground systems from concept through testing at flight test sites, early production and deployment into the field. Design structures, precision mechanisms, electromechanical assemblies, and integrated hardware for aircraft launch, recovery, recharge, and mission preparation. Reduce technical risk through first-principles analysis, rapid prototypes, instrumented testing, and design iteration. Define and execute validation that demonstrates performance, reliability, safety, manufacturability, and operational usability before production release. Partner with electrical, software, controls, manufacturing, operations, civil engineering, and supply chain teams to deliver complete system solutions. Work with suppliers and manufacturing partners to translate prototypes into production-ready assemblies, resolving design-for-manufacturing and quality issues. Lead technical reviews and make product tradeoffs across performance, reliability, cost, schedule, manufacturability, and customer experience. What You'll Bring Experience owning complex electromechanical systems or larger pieces of automated machinery from concept through production, with direct responsibility for design decisions and product outcomes. Strong mechanical engineering fundamentals, including structural analysis, mechanism design, CAD, tolerancing, and design for manufacturing. Experience integrating motors, sensors, actuators, electronics, and software into reliable hardware systems. Practical knowledge of machining, sheet metal, welded structures, castings, molded parts, and mechanical assemblies. Demonstrated ability to solve ambiguous engineering problems through hand…