Manufacturing Engineer - Molding

JOB DESCRIPTION JOB TITLE: Engineer, Manufacturing (Molding) FLSA STATUS: Exempt REPORTS TO: Manager, Engineering (Manufacturing) SUMMARY This is hands-on technical work involving the injection molding of plastic parts for automotive interior trim, full center consoles, and kinetic parts. Under general supervision, provides technical support and leadership to manufacturing production teams with a focus on operational excellence each and every day. Responsibilities include injection mold processing, molding automation and end of arm tooling, and supporting injection mold tooling. RESPONSIBILITIES AND DUTIES Perform as key team member in developing molding tool & processes for new products: Participate in part design input and output reviews Focus on design optimization to produce highest quality parts via robust injection mold tooling conditions and mold processability considerations Participate in injection mold design reviews Focus on mold size, required press size, manifolds, valve gates, runners, gates, mold actions, cooling, ejection, parting lines, venting, engraving Develop molding automation plan and tooling Specifies End of Arm Tooling, degators, nesting, and other molding secondary equipment Procures molding secondary equipment - performs design & construction or external sourcing as required Participate in injection mold trials at sample facilities Support master mold process development, mold critique, and corrective action plans for new injection molds Champion introduction of molding tools and processes at SPI manufacturing plant Collaborates with plant staff to ensure facilities and equipment required for new molds are in place – including hot manifold & valve gate controllers, gas-assist controllers, material drying hoppers, grinders, etc. Identify all issues with injection mold, molding secondary equipment, molding machine and auxiliary equipment and collaborate with program and plant teams to achieve resolution Further develops robust injection molding process for plant specific molding machines based on master molding process Implement molding automation including adjusting EOAT and degator, robot programming, and related interfaces to other press peripheral equipment Document and “control” molding process setup sheets, process verification sheets, and robot programs Develop Operator Instruction Sheets and support development of Quality Inspection Standards to ensure production personnel can work safely while meeting quality and productivity requirements Coordinate entry of all molds, EOAT and degators into preventive maintenance system and develop preventive maintenance instructions Collaborate with SLMS Engineer to develop internal mold store packaging that supports efficient labor and automation while ensuring safe & defect-free storage, transport and handling at subsequent operations based on SPI packaging standards and best practices Perform mold specific setup and operational training for mold technicians, supervisors, utilities/operators and managers and oversee mold change, startups and production until safety and proficiency is achieved Collaborate with project engineering to coordinate engineering changes to molds and molding secondary equipment Support and continually improve all production molding operations: Support the production team performance - improving safety, quality and efficiency Utilize practical problem solving (PPS), kaizen and scientific molding methodologies Troubleshoot tooling, process and equipment related problems through collaboration with tooling and maintenance teams Collaborate with maintenance to assess molding machine capability Lead cycle time, scrap, regrind, mold change time and purge reduction activities Develop justifications for various process improvement projects Conduct layered process audits to ensure compliance to process setup/verification, standardized work and quality systems requirements Contribute to molding room safety Cause safe operation and behavior b…